{"id":5320,"date":"2026-02-11T08:47:29","date_gmt":"2026-02-11T08:47:29","guid":{"rendered":"https:\/\/yienergyboiler.com\/?p=5320"},"modified":"2026-02-11T08:56:28","modified_gmt":"2026-02-11T08:56:28","slug":"application-case-of-an-18-million-kcal-h-thermal-oil-boiler-in-a-methanol-to-hydrogen-project","status":"publish","type":"post","link":"https:\/\/yienergyboiler.com\/tr\/application-case-of-an-18-million-kcal-h-thermal-oil-boiler-in-a-methanol-to-hydrogen-project\/","title":{"rendered":"Metanolden Hidrojene Projesinde 18 Milyon kcal\/h K\u0131zg\u0131n Ya\u011f Kazan\u0131 Uygulama \u00d6rne\u011fi"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"5320\" class=\"elementor elementor-5320\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-325d941 e-flex e-con-boxed e-con e-parent\" data-id=\"325d941\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1ac2444 elementor-widget elementor-widget-video\" data-id=\"1ac2444\" data-element_type=\"widget\" data-settings=\"{&quot;video_type&quot;:&quot;hosted&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"e-hosted-video elementor-wrapper elementor-open-inline\">\n\t\t\t\t\t<video class=\"elementor-video\" src=\"https:\/\/yienergyboiler.com\/wp-content\/uploads\/2026\/02\/676dd4fe3a5d1296f1fc5abe8248a914.mp4\" controls=\"\" preload=\"metadata\" controlslist=\"nodownload\"><\/video>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6b30eff elementor-widget elementor-widget-video\" data-id=\"6b30eff\" data-element_type=\"widget\" data-settings=\"{&quot;video_type&quot;:&quot;hosted&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"e-hosted-video elementor-wrapper elementor-open-inline\">\n\t\t\t\t\t<video class=\"elementor-video\" src=\"https:\/\/yienergyboiler.com\/wp-content\/uploads\/2026\/02\/4edc55582b304b4b98d3f57bf47cfe02.mp4\" controls=\"\" preload=\"metadata\" controlslist=\"nodownload\"><\/video>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-76a8bcf e-flex e-con-boxed e-con e-parent\" data-id=\"76a8bcf\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-9901695 elementor-widget elementor-widget-text-editor\" data-id=\"9901695\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"text-align: left;\"><span style=\"color: #000000;\">M\u00fc\u015fterimiz bir k\u00f6m\u00fcr kimyas\u0131 i\u015fletmesidir. \u015eirket, 2023 y\u0131l\u0131nda \u0130\u00e7 Mo\u011folistan'\u0131n Wuhai kentinde 24.000 Nm\u00b3\/saat hidrojen \u00fcretim kapasitesine sahip b\u00fcy\u00fck \u00f6l\u00e7ekli bir metanolden hidrojene projesini ba\u015flatm\u0131\u015ft\u0131r. Metanol buhar reforming reaksiyonu, termal stabilitenin metanol d\u00f6n\u00fc\u015f\u00fcm oranlar\u0131n\u0131 ve hidrojen safl\u0131\u011f\u0131n\u0131 do\u011frudan etkiledi\u011fi 280-320\u00b0C'lik sabit bir y\u00fcksek s\u0131cakl\u0131\u011f\u0131n korunmas\u0131n\u0131 gerektirir. Ayn\u0131 zamanda, \u015firket i\u015fletme maliyetlerini s\u0131k\u0131 bir \u015fekilde kontrol etmelidir. Bu nedenle proje, PID \u00b1 1\u00b0C kontrol hassasiyeti ile 280\u00b0C \u00b1 5\u00b0C'de sabit \u00e7\u0131k\u0131\u015f ya\u011f\u0131 s\u0131cakl\u0131klar\u0131n\u0131 koruyabilen 18 milyon kcal'lik bir termal ya\u011f kazan\u0131na ihtiya\u00e7 duyuyordu. Ayr\u0131ca bak\u0131m masraflar\u0131n\u0131 en aza indirirken 7\/24 kesintisiz \u00e7al\u0131\u015fmay\u0131 desteklemesi gerekiyordu.<\/span><\/p><p style=\"text-align: left;\"><span style=\"color: #000000;\"><br \/><\/span><span style=\"color: #000000;\">\u00d6nerdi\u011fimiz 18 milyon kcal termal ya\u011f kazan\u0131 bu proje i\u00e7in temel \u0131s\u0131tma ekipman\u0131 oldu. Nominal \u0131s\u0131tma kapasitesi proje gereksinimlerini tam olarak kar\u015f\u0131layarak 30%-110% y\u00fck ayar aral\u0131\u011f\u0131yla istikrarl\u0131 280\u00b0C y\u00fcksek s\u0131cakl\u0131kta termal ya\u011f sa\u011flar. Bu esneklik, hidrojen \u00fcretim \u00fcnitesindeki \u00e7e\u015fitli y\u00fck dalgalanmalar\u0131n\u0131 kar\u015f\u0131layarak m\u00fc\u015fteri i\u00e7in kesintisiz s\u00fcrekli \u00fcretim sa\u011flar. PLC programlanabilir kontrol sistemi ve y\u00fcksek hassasiyetli sens\u00f6rlerle donat\u0131lan kazan, PID \u00b11\u00b0C s\u0131cakl\u0131k kontrol hassasiyetine ula\u015f\u0131r. Bu, reaksiyon s\u0131cakl\u0131klar\u0131n\u0131 optimum aral\u0131kta tutarak 99%'yi a\u015fan metanol d\u00f6n\u00fc\u015f\u00fcm oranlar\u0131n\u0131 ve 99,99%'de kararl\u0131 hidrojen safl\u0131\u011f\u0131n\u0131 etkili bir \u015fekilde sa\u011flar ve sonraki \u00fcretim i\u00e7in nitelikli hammadde sa\u011flar. Ayr\u0131ca kazan, Wuhai'deki yerel kaynakl\u0131 d\u00fc\u015f\u00fck maliyetli yak\u0131tlarla uyumlu olarak 93%'yi a\u015fan termal verimlilik elde ediyor. Bu da y\u0131ll\u0131k \u0131s\u0131tma maliyetlerini yakla\u015f\u0131k $380.000 oran\u0131nda azaltmaktad\u0131r. Y\u00fcksek s\u0131cakl\u0131kl\u0131, d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 tasar\u0131m\u0131, kapsaml\u0131 kilitleme koruma sistemlerine sahiptir ve bu da 0,5%'nin alt\u0131nda bir ar\u0131za oran\u0131yla sonu\u00e7lan\u0131r. Tam otomatik \u00e7al\u0131\u015fma sadece 2-3 bak\u0131m personeli gerektirir, bu da \u00fcretim ve operasyonel y\u00fckleri \u00f6nemli \u00f6l\u00e7\u00fcde hafifletirken kesintisiz \u00fcretim sa\u011flar.<\/span><\/p><p style=\"text-align: left;\"><span style=\"color: #000000;\">Proje ile e\u015fzamanl\u0131 olarak devreye al\u0131nmas\u0131n\u0131n ard\u0131ndan kazan istikrarl\u0131 ve g\u00fcvenilir bir performans sergilemi\u015ftir. Termal ya\u011f s\u0131cakl\u0131\u011f\u0131 s\u0131f\u0131r dalgalanmayla 280\u00b0C \u00b1 3\u00b0C'de tutarl\u0131 bir \u015fekilde korunarak hidrojen \u00fcretim \u00fcnitesinin tam kapasite \u00e7\u0131k\u0131\u015fla y\u0131lda 8.700 saatten fazla \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011fl\u0131yor. Bu sayede \u0131s\u0131nma sorunlar\u0131ndan kaynaklanan \u00fcretim kesintileri ortadan kalk\u0131yor. Y\u0131ll\u0131k yak\u0131t tasarrufu 3.000 tona ula\u015farak \u0131s\u0131tma maliyetlerini yakla\u015f\u0131k $380.000 oran\u0131nda azalt\u0131r. Optimize edilmi\u015f tasar\u0131m, termal ya\u011f \u00f6mr\u00fcn\u00fc uzatarak sarf malzemesi giderlerini azalt\u0131r ve \u00fcretim verimlili\u011fini daha da art\u0131r\u0131r. Tesisin ba\u015flat\u0131lmas\u0131 ve y\u00fck ayarlamalar\u0131 gibi kritik \u00fcretim a\u015famalar\u0131nda kazan, h\u0131zl\u0131 tepki ve hassas d\u00fczenleme sa\u011flayarak metanol buhar reformasyon reaksiyonu i\u00e7in s\u00fcrekli olarak istikrarl\u0131 termal destek sunar. Bu da kesintisiz ve verimli bir \u00fcretim ak\u0131\u015f\u0131 sa\u011flayarak m\u00fc\u015fterinin operasyonel istikrar konusundaki temel gereksinimiyle m\u00fckemmel bir uyum sa\u011flar. Farkl\u0131 \u00f6l\u00e7eklerdeki hidrojen \u00fcretim projeleri i\u00e7in \u00f6zelle\u015ftirilmi\u015f \u0131s\u0131tma \u00e7\u00f6z\u00fcmleri sunuyoruz. Ekipman\u0131n y\u00fcksek stabilitesinden ve uyarlanabilirli\u011finden yararlanarak m\u00fc\u015fterilerimiz i\u00e7in \u00fcretimi kapsaml\u0131 bir \u015fekilde koruyor, maliyetleri kontrol ediyor ve kapasite istikrar\u0131n\u0131 art\u0131r\u0131yoruz.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d13d20b e-flex e-con-boxed e-con e-parent\" data-id=\"d13d20b\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-9c137e1 elementor-widget elementor-widget-image\" data-id=\"9c137e1\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/yienergyboiler.com\/wp-content\/uploads\/2026\/02\/\u5185\u8499\u4e4c\u6d77\u7532\u9187\u5236\u6c22.jpg\" class=\"attachment-large size-large wp-image-5323\" alt=\"\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-80eb226 e-flex e-con-boxed e-con e-parent\" data-id=\"80eb226\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>https:\/\/yienergyboiler.com\/wp-content\/uploads\/2026\/02\/676dd4fe3a5d1296f1fc5abe8248a914.mp4https:\/\/yienergyboiler.com\/wp-content\/uploads\/2026\/02\/4edc55582b304b4b98d3f57bf47cfe02.mp4 Our client is a coal chemical enterprise. In 2023, the company launched a large-scale methanol-to-hydrogen project in Wuhai, Inner [&hellip;]<\/p>","protected":false},"author":2,"featured_media":5321,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[47,44],"tags":[],"class_list":["post-5320","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study-of-thermal-oil-boiler","category-classic-case"],"_links":{"self":[{"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/posts\/5320","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/comments?post=5320"}],"version-history":[{"count":4,"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/posts\/5320\/revisions"}],"predecessor-version":[{"id":5330,"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/posts\/5320\/revisions\/5330"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/media\/5321"}],"wp:attachment":[{"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/media?parent=5320"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/categories?post=5320"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/yienergyboiler.com\/tr\/wp-json\/wp\/v2\/tags?post=5320"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}