We delivered a 2T YY(Q)Y-1400Y(Q) horizontal oil/gas-fired thermal oil boiler to a Russian asphalt emulsification enterprise specializing in processing asphalt materials for road construction. Core equipment parameters tailored to production requirements: rated power 1400kW/h, operating pressure 0.8MPa, adjustable thermal oil temperature 100-300°C, dual-fuel mode supporting natural gas and fuel oil. Installation and commissioning were successfully completed in August 2019, with the boiler entering formal operation.
The client’s core requirements centered on continuous, stable thermal oil supply and controllable pressure fluctuations to ensure precise asphalt emulsification temperatures. This boiler’s rated thermal capacity precisely covers the client’s production load of 1000-1300 kW/h. Its robust operational stability effectively maintains constant thermal oil temperature and pressure, fully meeting the core demands for high-temperature asphalt emulsification setting and safe production.
The equipment required long-distance sea transport to the Russian project site. We implemented customized protective packaging (using sealed moisture-proof materials and steel structure reinforcement) to prevent damage from transportation vibrations and marine environments. Leveraging the equipment’s modular design advantages, the installation team completed core assembly in just 3 days and finished commissioning and optimization within 2 days, ultimately enabling the client to achieve production one week ahead of schedule.
The equipment has demonstrated outstanding performance since commissioning, achieving 32 consecutive months of safe operation without any fault-related shutdowns. Operational data shows the thermal oil heat value consistently maintained between 1000-1300KW/H, with asphalt emulsion temperature differential precisely controlled within ±3℃, fully meeting material setting standards. Additionally, the boiler achieves thermal efficiency exceeding 96%, saving an average of 12,000 cubic meters of natural gas annually. The automated system enables real-time temperature and pressure monitoring with self-adjustment, allowing operators to master it after minimal training. A dedicated 24/7 maintenance team further simplifies equipment management, keeping upkeep costs below industry averages.
Customer Feedback: “The equipment’s stable performance exceeded expectations. It not only ensures uninterrupted production but also effectively controls operational costs, serving as a reliable cornerstone for our asphalt material manufacturing process.”
The client’s core requirements centered on continuous, stable thermal oil supply and controllable pressure fluctuations to ensure precise asphalt emulsification temperatures. This boiler’s rated thermal capacity precisely covers the client’s production load of 1000-1300 kW/h. Its robust operational stability effectively maintains constant thermal oil temperature and pressure, fully meeting the core demands for high-temperature asphalt emulsification setting and safe production.
The equipment required long-distance sea transport to the Russian project site. We implemented customized protective packaging (using sealed moisture-proof materials and steel structure reinforcement) to prevent damage from transportation vibrations and marine environments. Leveraging the equipment’s modular design advantages, the installation team completed core assembly in just 3 days and finished commissioning and optimization within 2 days, ultimately enabling the client to achieve production one week ahead of schedule.
The equipment has demonstrated outstanding performance since commissioning, achieving 32 consecutive months of safe operation without any fault-related shutdowns. Operational data shows the thermal oil heat value consistently maintained between 1000-1300KW/H, with asphalt emulsion temperature differential precisely controlled within ±3℃, fully meeting material setting standards. Additionally, the boiler achieves thermal efficiency exceeding 96%, saving an average of 12,000 cubic meters of natural gas annually. The automated system enables real-time temperature and pressure monitoring with self-adjustment, allowing operators to master it after minimal training. A dedicated 24/7 maintenance team further simplifies equipment management, keeping upkeep costs below industry averages.
Customer Feedback: “The equipment’s stable performance exceeded expectations. It not only ensures uninterrupted production but also effectively controls operational costs, serving as a reliable cornerstone for our asphalt material manufacturing process.”
